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Hello, today I will tell you how to make an adjustable power supply based on the lm317 chip. The circuit will be able to produce up to 12 volts and 5 amperes.

Power supply diagram

For assembly we need

  • Voltage stabilizer LM317 (3 pcs.)
  • Resistor 100 Ohm.
  • Potentiometer 1 kOhm.
  • Electrolytic capacitor 10 µF.
  • Ceramic capacitor 100 nF (2 pcs.).
  • Electrolytic capacitor 2200 uF.
  • Diode 1N400X (1N4001, 1N4002…).
  • Radiator for microcircuits.

Circuit assembly

We will assemble the circuit using wall-mounted installation, since there are few parts. First, we attach the microcircuits to the radiator, this will make it easier to assemble. By the way, it is not necessary to use three LMs. They are all connected in parallel, so you can get by with two or one. Now we solder all the leftmost legs to the potentiometer leg. We solder the plus of the capacitor to this leg, and solder the minus to the other output. To prevent the capacitor from interfering, I resoldered it from the bottom of the potentiometer.


We also solder a 100 Ohm resistor to the potentiometer leg, to which the left legs of the microcircuits were soldered. To the other end of the potentiometer we solder the middle legs of the microcircuits (for me these are purple wires).


We solder a diode to this resistor leg. To the other leg of the diode we solder all the right legs of the microcircuit (for me these are white wires). Plus we solder one wire, this will be the plus of the input.


We solder two wires to the second output of the potentiometer (mine are black). This will be minus entry and exit. We also solder the wire (mine is red) to the resistor where the diode was previously soldered. This will be a plus for the exit.


Now all that remains is to solder to the plus and minus of the input, plus and minus of the output via a 100 nF capacitor (100 nF = 0.1 µF, marking 104).


Next we solder a 2200 µF capacitor to the input, the positive leg is soldered to the input positive.


At this point, the production of the circuit is ready.


Since the circuit produces 4.5 Amps and up to 12 Volts, the input voltage should be at least the same. We will now use a potentiometer to regulate the output voltage. For convenience, I advise you to install at least a voltmeter. I won't make a full body; all I did was attach the heatsink to a piece of fiberboard and screw on the potentiometer. I also brought out the output wires and screwed the crocodiles to them. It's quite convenient. Next, I attached it all to the table.


Comments (16):

#1 root March 28 2017

Additions have been made to the diagram:

  • Resistors have been added to the transistor emitter circuit to equalize currents;
  • Added capacitors C3 and C4 (0.1 µF ceramic).

It is better to make up capacitance C1 from several electrolytic capacitors; if you need a high current, then 2 pieces of 4700 μF or more are recommended.

KT819 transistors can be replaced with foreign MJ3001 or others.

#2 Victor September 12 2017

R2 - what type, sp...or. The circuit is not bad! THANK YOU!!!

#3 root September 12 2017

Resistor R2 - variable resistance, any type, power 0.5 W or more. If there is no suitable one with a resistance of 3.3K, then you can install 6.8K or another (up to 10kOhm).

#4 Dmitry October 25 2017

Thank you for the lessons, very useful.

#5 Evgeniy November 25 2017

What about overload/short circuit protection?

#6 root November 26, 2017

In the above circuit there is no protection against short circuit and overcurrent. Without improving the circuit, it would not hurt to install a fuse at its output.

#7 andrius December 15 2017

I assembled the circuit, but somehow the current at the output drops. Trans 300sch 40a I supply 31 volts and at the output with a load of 6 volts 3 volts. Maybe I assembled something wrong. I changed the transistors too - it doesn’t help.

#8 root December 15 2017

Carefully check the entire installation, especially the correct connection of the microcircuit and transistors.
Pinout of the LM317 chip:


For transistors in plastic and metal cases - KT819 - characteristics and pinout.

#9 andrius December 15 2017

everything has been checked many times. The microcircuit is connected correctly and the transistor is also connected. I also changed the microcircuit and transistors. nothing helps, I don’t even know what else can be done.

#10 Alexander Compromister December 16 2017

Thanks to #root for the mixed internal circuit diagram of the chip: I looked everywhere, but to no avail. For the 12th Krenka it will be similar.

#11 Alexander Compromister December 17 2017

Regarding the internal circuit of LM317: how to replace the current source: probably with two (or more) silicon diodes? Is it possible to replace the transistors on the internal circuit with one composite brand, say, KT827VM? How to replace the operational amplifier? How to build current protection? - And while I was writing the questions, I immediately found the answer: use a field-effect transistor.

#12 root December 17 2017

Alexander, below is a schematic diagram of the LM117, LM317-N microcircuit crystal from the datasheet (website ti.com - Texas Instruments):

#13 Alexander Compromister December 17 2017

Thank you: it is very reminiscent of the KR142EN circuit from . But there are no denominations.

#14 Igor December 26 2017

Is it possible to use KT827a transistors in the circuit?

#15 Alexander Compromister December 27 2017

To user #Igor: Surely this is possible, however, after the op-amp (see post #8) in the base circuit before the protection circuit, you probably need to include a quenching resistor, the value of which depends on the supply voltage: the main thing is that there is no more than five volts. The Current Protection unit can probably be replaced with a KS147A zener diode.

#16 Andrey February 06, 2018

Hello, I’m assembling a power supply for the first time - I found an old transformer in the garage. I’m trying to make it according to this diagram. Please tell me which leg of the variable resistor goes where.

Current stabilizer for LEDs is used in many lamps. Like all diodes, LEDs have a nonlinear current-voltage dependence. What does it mean? As the voltage increases, the current slowly begins to gain power. And only when the threshold value is reached, the brightness of the LED becomes saturated. However, if the current does not stop increasing, the lamp may burn out.

Correct LED operation can only be ensured thanks to a stabilizer. This protection is also necessary due to the variation in LED voltage threshold values. When connected in a parallel circuit, the light bulbs may simply burn out, since they have to pass an amount of current that is unacceptable for them.

Types of stabilizing devices

According to the method of limiting the current, devices of linear and pulse type are distinguished.

Since the voltage across the LED is a constant value, current stabilizers are often considered LED power stabilizers. In fact, the latter is directly proportional to the change in voltage, which is typical for a linear relationship.

The linear stabilizer heats up the more the voltage is applied to it. This is his main flaw. The advantages of this design are due to:

  • absence of electromagnetic interference;
  • simplicity;
  • low cost.

More economical devices are stabilizers based on a pulse converter. In this case, power is pumped in portions - as needed by the consumer.

Linear device circuits

The simplest stabilizer circuit is a circuit built on the basis of LM317 for an LED. The latter are an analogue of a zener diode with a certain operating current that it can pass. Considering the low current, you can assemble a simple device yourself. The simplest driver for LED lamps and strips is assembled in this way.

The LM317 microcircuit has been a hit among novice radio amateurs for decades due to its simplicity and reliability. Based on it, you can assemble an adjustable driver unit and other power supplies. This requires several external radio components, the module works immediately, no configuration is required.

The LM317 integrated stabilizer is like no other suitable for creating simple adjustable power supplies for electronic devices with different characteristics, both with adjustable output voltage and with specified load parameters.

The main purpose is to stabilize the specified parameters. The adjustment occurs in a linear manner, unlike pulse converters.

LM317 is produced in monolithic cases, designed in several variations. The most common model is TO-220, marked LM317T.

Each pin of the microcircuit has its own purpose:

  • ADJUST. Input for regulating output voltage.
  • OUTPUT. Input for generating output voltage.
  • INPUT. Input for supplying supply voltage.

Technical parameters of the stabilizer:

  • The output voltage is within 1.2–37 V.
  • Overload and short circuit protection.
  • Output voltage error 0.1%.
  • Switching circuit with adjustable output voltage.

Device power dissipation and input voltage

The maximum “bar” of the input voltage should be no more than the specified one, and the minimum should be 2 V higher than the desired output voltage.

The microcircuit is designed for stable operation at a maximum current of up to 1.5 A. This value will be lower if a high-quality heat sink is not used. The maximum permissible power dissipation without the latter is approximately 1.5 W at an ambient temperature of no more than 30 0 C.

When installing a microcircuit, it is necessary to insulate the case from the radiator, for example, using a mica gasket. Also, effective heat removal is achieved by using heat-conducting paste.

Short description

The advantages of the LM317 radio-electronic module used in current stabilizers can be briefly described as follows:

  • the brightness of the light flux is ensured by the output voltage range 1. – 37 V;
  • the output parameters of the module do not depend on the rotational speed of the electric motor shaft;
  • maintaining an output current of up to 1.5 A allows you to connect several electrical receivers;
  • the error of fluctuations in output parameters is 0.1% of the nominal value, which is a guarantee of high stability;
  • there is a protection function for current limitation and cascade shutdown in case of overheating;
  • The chip housing replaces the ground, so when mounted externally, the number of installation cables is reduced.

Connection schemes

Of course, the simplest way to limit current for LED lamps is to connect an additional resistor in series. But this tool is only suitable for low-power LEDs.

The simplest stabilized power supply

To make a current stabilizer you will need:

  • microcircuit LM317;
  • resistor;
  • installation means.

We assemble the model according to the diagram below:

The module can be used in circuits of various chargers or regulated information security devices.

Power supply on an integrated stabilizer

This option is more practical. LM317 limits the current consumption, which is set by resistor R.

Remember that the maximum current required to drive the LM317 is 1.5A with a good heatsink.

Stabilizer circuit with adjustable power supply

Below is a circuit with an adjustable output voltage of 1.2–30 V/1.5 A.

AC current is converted to DC using a bridge rectifier (BR1). Capacitor C1 filters the ripple current, C3 improves the transient response. This means that the voltage regulator can work perfectly with constant current at low frequencies. The output voltage is adjusted by slider P1 from 1.2 volts to 30 V. The output current is about 1.5 A.

The selection of resistors according to the nominal value for the stabilizer must be carried out according to an accurate calculation with a permissible deviation (small). However, arbitrary placement of resistors on the circuit board is allowed, but it is advisable to place them away from the LM317 heatsink for better stability.

Application area

The LM317 chip is an excellent option for use in the mode of stabilization of basic technical indicators. It is distinguished by its simplicity of execution, inexpensive cost and excellent performance characteristics. The only drawback is that the voltage threshold is only 3 V. The TO220 style case is one of the most affordable models, which allows it to dissipate heat quite well.

The microcircuit is applicable in devices:

  • current stabilizer for LED (including LED strips);
  • Adjustable.

The stabilizing circuit based on the LM317 is simple, cheap, and at the same time reliable.

Somehow recently I came across a circuit on the Internet for a very simple power supply with the ability to adjust the voltage. The voltage could be adjusted from 1 Volt to 36 Volt, depending on the output voltage on the secondary winding of the transformer.

Take a close look at the LM317T in the circuit itself! The third leg (3) of the microcircuit is connected to capacitor C1, that is, the third leg is INPUT, and the second leg (2) is connected to capacitor C2 and a 200 Ohm resistor and is an OUTPUT.

Using a transformer, from a mains voltage of 220 Volts we get 25 Volts, no more. Less is possible, no more. Then we straighten the whole thing with a diode bridge and smooth out the ripples using capacitor C1. All this is described in detail in the article on how to obtain constant voltage from alternating voltage. And here is our most important trump card in the power supply - this is a highly stable voltage regulator chip LM317T. At the time of writing, the price of this chip was around 14 rubles. Even cheaper than a loaf of white bread.

Description of the chip

LM317T is a voltage regulator. If the transformer produces up to 27-28 volts on the secondary winding, then we can easily regulate the voltage from 1.2 to 37 volts, but I would not raise the bar to more than 25 volts at the transformer output.

The microcircuit can be executed in the TO-220 package:

or in D2 Pack housing

It can pass a maximum current of 1.5 Amps, which is enough to power your electronic gadgets without voltage drop. That is, we can output a voltage of 36 Volts with a current load of up to 1.5 Amps, and at the same time our microcircuit will still output 36 Volts - this, of course, is ideal. In reality, fractions of volts will drop, which is not very critical. With a large current in the load, it is more advisable to install this microcircuit on a radiator.

In order to assemble the circuit, we also need a variable resistor of 6.8 Kilo-Ohms, or even 10 Kilo-Ohms, as well as a constant resistor of 200 Ohms, preferably from 1 Watt. Well, we put a 100 µF capacitor at the output. Absolutely simple scheme!

Assembly in hardware

Previously, I had a very bad power supply with transistors. I thought, why not remake it? Here is the result ;-)


Here we see the imported GBU606 diode bridge. It is designed for a current of up to 6 Amps, which is more than enough for our power supply, since it will deliver a maximum of 1.5 Amps to the load. I installed the LM on the radiator using KPT-8 paste to improve heat transfer. Well, everything else, I think, is familiar to you.


And here is an antediluvian transformer that gives me a voltage of 12 volts on the secondary winding.


We carefully pack all this into the case and remove the wires.


So what do you think? ;-)


The minimum voltage I got was 1.25 Volts, and the maximum was 15 Volts.



I set any voltage, in this case the most common are 12 Volts and 5 Volts



Everything works great!

This power supply is very convenient for adjusting the speed of a mini drill, which is used for drilling circuit boards.


Analogues on Aliexpress

By the way, on Ali you can immediately find a ready-made set of this block without a transformer.


Too lazy to collect? You can buy a ready-made 5 Amp for less than $2:


You can view it at this link.

If 5 Amps is not enough, then you can look at 8 Amps. It will be enough for even the most seasoned electronics engineer:


Answer

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power unit- This is an indispensable attribute in the amateur radio workshop. I also decided to build myself an adjustable power supply, because I was tired of buying batteries every time or using random adapters. Here is its brief description: The power supply regulates the output voltage from 1.2 Volts to 28 Volts. And it provides a load of up to 3 A (depending on the transformer), which is most often enough to test the functionality of amateur radio designs. The circuit is simple, just right for a beginner radio amateur. Assembled on the basis of cheap components - LM317 and KT819G.

LM317 regulated power supply circuit

List of circuit elements:


Stabilizer LM317
T1 - transistor KT819G
Tr1 - power transformer
F1 - fuse 0.5A 250V
Br1 - diode bridge
D1 - diode 1N5400
LED1 - LED of any color
C1 - electrolytic capacitor 3300 uF*43V
C2 - ceramic capacitor 0.1 uF
C3 - electrolytic capacitor 1 µF * 43V
R1 - resistance 18K
R2 - resistance 220 Ohm
R3 - resistance 0.1 Ohm*2W
P1 - construction resistance 4.7K

Pinout of the microcircuit and transistor

The case was taken from the computer's power supply. The front panel is made of PCB, it is advisable to install a voltmeter on this panel. I haven't installed it because I haven't found a suitable one yet. I also installed clamps for the output wires on the front panel.

I left the input socket to power the power supply itself. A printed circuit board made for surface-mounted mounting of a transistor and a stabilizer chip. They were secured to a common radiator through a rubber gasket. The radiator was solid (you can see it in the photo). It needs to be taken as large as possible - for good cooling. Still, 3 amperes is a lot!

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